When it comes to precision and expertise in tube bending in Wisconsin, The Metal Shop stands out as a leader in the industry. With years of experience and a commitment to quality, we provide tailored tube bending solutions to meet the diverse needs of our clients across multiple sectors. Whether you need intricate designs or robust structural components, our team delivers unparalleled results.

What Are Tube Bending Services?

Tube bending involves reshaping straight tubing into specific angles or curves while maintaining its structural integrity. This process is essential for creating functional and aesthetic components used in various industries, including automotive, aerospace, construction, HVAC, and furniture manufacturing. The Metal Shop specializes in providing these services with precision and consistency, ensuring every project meets the highest standards.

Materials We Work With

At The Metal Shop, we handle a wide range of materials to cater to different applications. Our expertise includes bending:

• Steel

• Stainless Steel

• Aluminum

• Brass

• Copper

• Titanium

Each material is selected based on the specific requirements of the project, whether it’s for corrosion resistance, strength, or lightweight properties.

Advanced Bending Methods

Our facility utilizes state-of-the-art equipment and techniques to achieve precise bends for any application. Some of the methods we employ include:

1. Mandrel Bending: Perfect for achieving tight-radius bends without compromising the tube’s structural integrity. This method is ideal for applications requiring smooth, wrinkle-free bends.

2. Roll Bending: Used for creating large-radius curves, roll bending is often utilized in architectural and structural projects.

3. Compression Bending: A straightforward and efficient method for simpler bends, commonly used in basic structural applications.

4. Rotary Draw Bending: Offers unmatched precision for complex and intricate designs. This method is particularly useful in the automotive and aerospace industries where accuracy is critical.

Applications of Our Tube Bending Services

Our expertise in tube bending extends to a wide array of applications, such as:

• Automotive: Exhaust systems, roll cages, and fuel lines.

• Aerospace: Hydraulic and pneumatic systems.

• Construction: Handrails, structural supports, and piping systems.

• HVAC: Air ducts and cooling systems.

• Furniture: Decorative and structural elements like chair or table frames.

Why Choose The Metal Shop?

1. Customization: Every project is unique, and we pride ourselves on delivering customized solutions that meet your exact specifications. From specific angles and radii to complex geometries, we ensure precision in every bend.

2. Quality Assurance: Our tube bending services adhere to strict tolerances to maintain the integrity and functionality of the tubes. We employ advanced techniques like mandrel bending to produce smooth inner surfaces, ensuring optimal performance in fluid and gas transfer applications.

3. Efficiency and Reliability: By reducing the need for fittings and welds, our tube bending services minimize weak points and potential leaks, making your components more efficient and reliable.

4. State-of-the-Art Equipment: Our facility is equipped with CNC (Computer Numerical Control) machinery, which allows for high precision, repeatability, and efficiency in every project we undertake.

Partner With The Metal Shop

When you choose The Metal Shop, you’re partnering with a team of experts dedicated to delivering superior results. Whether you need a single prototype or large-scale production, we have the tools, expertise, and commitment to bring your vision to life. Let us show you why we’re the go-to source for precision tube bending services.

Contact us today to discuss your project and discover how we can meet your Wisconsin tube bending needs with precision and excellence.